Effect of Activated Carbon Content Derived From Coconut Shell and Water to Binder Ratios on The Workability of Mortar Mixtures
DOI:
https://doi.org/10.22581/muet1982.0226Keywords:
Workability , Cement , Activated Carbon , Water binder Ratios , Mortar componentsAbstract
This study analyzes the workability and compressive strength of mortar with activated carbon (AC) at 0%, 5%, 10%, 15%, and 20% cement substitution. XRF analysis shows that AC includes silica (SiO2: 6.39%), calcium oxide (CaO: 9.64%), magnesium oxide (MgO: 29.20%), potassium oxide (K2O: 46.60%), and somewhat less iron oxide (Fe2O3: 2.06%) and aluminium oxide (Al2O3: 3.34%), which improves pozzolanic reactivity and its initial stage AC has a finer particle size distribution than cement, with a high specific surface area (1,016.38 m2/g) and pore size (2.71 nm), suggesting potential advantages in particle packing and hydration kinetics. The flow table test indicated that workability increased with greater water-to-binder (W/B) ratios for all AC concentrations, from 13.54% for the control to 14.84% for 10% AC at W/B = 0.50 and to 22.74% to 23.70% at W/B = 0.65. These findings imply AC inclusion had no impact on fresh mortar flow. In testing, the 5% AC mix at W/B = 0.55 exhibited a maximum strength of ≈38 MPa, 8% greater than the control. AC increased modest strength losses. AC can augment cementitious materials to increase mechanical performance and workability at suitable replacement levels, saving cement consumption costs and benefiting the environment.
Downloads
References
[1] E. Paul, "Influence of superplasticizer on workability and strength of ambient cured alkali activated mortar," Cleaner Materials, vol. 6, p. 100152, 2022.
[2] A. M. Zeyad, "Sustainable concrete Production: Incorporating recycled wastewater as a green building material," Construction and Building Materials, vol. 407, p. 133522, 2023.
[3] P. V. Mane, R. M. Rego, P. L. Yap, D. Losic, and M. D. Kurkuri, "Unveiling cutting-edge advances in high surface area porous materials for the efficient removal of toxic metal ions from water," Progress in Materials Science, p. 101314, 2024.
[4] Z. Pan, M. Tan, G. Zheng, L. Wei, Z. Tao, and Y. Hao, "Effect of silica fume type on rheology and compressive strength of geopolymer mortar," Construction and Building Materials, vol. 430, p. 136488, 2024.
[5] A. Lubis, M. Aswin, and G. C. R. Hasibuan, "WORKABILITY INVESTIGATION ON THE FRESH MIX OF ECC MORTAR AND CRUMB RUBBER (CR)-ECC BASED ON VARIATIONS OF PALM SHELL ASH, RIVER SAND, AND CEMENT," Journal of Syntax Literate, vol. 9, no. 5, 2024.
[6] S. Mehmood and F. Butt, "Effect of steel fibers on heat of hydration and mechanical properties of concrete containing Fly Ash," Mehran University Research Journal of Engineering & Technology, vol. 38, no. 1, pp. 83-94, 2019.
[7] G. Jia, Y. Wang, and F. Yang, "A review on the application of circulating fluidized bed fly ash in building materials," Advances in Materials Science and Engineering, vol. 2022, no. 1, p. 7099430, 2022.
[8] A. Aspiazu-Méndez, N. A. Cisneros-Cárdenas, C. Pérez-Rábago, A. M. Pat-Espadas, F. Manzini-Poli, and C. A. Estrada, "Analysis of the solar pyrolysis of a walnut shell: insights into the thermal behavior of biomaterials," Energies, vol. 17, no. 6, p. 1435, 2024.
[9] S. Zhang, X. Qi, S. Guo, L. Zhang, and J. Ren, "A systematic research on foamed concrete: The effects of foam content, fly ash, slag, silica fume and water-to-binder ratio," Construction and Building Materials, vol. 339, p. 127683, 2022.
[10] J. Xi et al., "Role of silica fume on hydration and strength development of ultra-high performance concrete," Construction and Building Materials, vol. 338, p. 127600, 2022.
[11] S. Zhuang, Q. Wang, and M. Zhang, "Water absorption behaviour of concrete: Novel experimental findings and model characterization," Journal of Building Engineering, vol. 53, p. 104602, 2022.
[12] S. Ali, M. O. R. Siddiqui, and H. Ali, "Performance evaluation of flexible pavement using polyethylene terephthalate (PET)," Mehran University Research Journal Of Engineering & Technology, vol. 43, no. 3, pp. 126-135, 2024.
[13] H. Wu et al., "Effects of binder component and curing regime on compressive strength, capillary water absorption, shrinkage and pore structure of geopolymer mortars," Construction and Building Materials, vol. 442, p. 137707, 2024.
[14] M. A. Khan, A. Javed, and M. A. Choudhry, "Strength comparison of accelerated cured and normal cured fly-ash based concrete," Mehran University Research Journal of Engineering & Technology, vol. 39, no. 1, pp. 21-30, 2020.
[15] T. O. Ofwa, "Evaluating Superplasticizer Compatibility With Portland Pozzolana Cement CEM II/BP in Production of High Performance Concrete," University of Nairobi, 2022.
[16] O. Heinz and H. Heinz, "Cement interfaces: Current understanding, challenges, and opportunities," Langmuir, vol. 37, no. 21, pp. 6347-6356, 2021.
[17] N. Bazregar, Z. Garkani-Nejad, S. Maghsoudi, and M. Amiri, "Investigating the performance of silica fume as a supplementary cementitious material in the production of pozzolanic cement with the aim of achieving the maximum compressive strength," Asian Journal of Civil Engineering, vol. 25, no. 4, pp. 3747-3761, 2024.
[18] N. A. Jokhio, B. A. Memon, S. A. Mallah, M. Oad, M. A. Memon, and R. Bhanbhro, "Workability and strength of recycled aggregate concrete reinforced with nylon fibers," Mehran University Research Journal Of Engineering & Technology, vol. 43, no. 2, pp. 34-45, 2024.
[19] J. F. Gonzalez-Sanchez, B. Taşcı, J. Fernández, I. Navarro-Blasco, and J. Alvarez, "Improvement of the depolluting and self-cleaning abilities of air lime mortars with dispersing admixtures," Journal of Cleaner Production, vol. 292, p. 126069, 2021.
[20] M. A. Keerio, S. A. Abbasi, A. Kumar, N. Bheel, K. u. Rehaman, and M. Tashfeen, "Effect of silica fume as cementitious material and waste glass as fine aggregate replacement constituent on selected properties of concrete," Silicon, vol. 14, no. 1, pp. 165-176, 2022.
[21] E. El-Seidy, M. Chougan, Y. A. Al-Noaimat, M. J. Al-Kheetan, and S. H. Ghaffar, "The impact of waste brick and geo-cement aggregates as sand replacement on the mechanical and durability properties of alkali–activated mortar composites," Results in Engineering, vol. 21, p. 101797, 2024.
[22] P. Borisut, C. Tangsathitkulchai, and A. Nuchitprasittichai, "Dynamic of CO2 adsorption in a fixed bed of microporous and mesoporous activated carbon impregnated with sodium hydroxide and the application of response surface methodology (RSM) for determining optimal adsorption conditions," Environmental Science and Pollution Research, vol. 31, no. 9, pp. 13833-13855, 2024.
[23] Y. K. Verma, A. K. Singh, S. K. Singh, S. Dutta, and M. Paswan, "Comprehensive analysis of enhanced thermal and mechanical properties in vacuum pressure impregnated (VPI) treated Chimono bamboo fibers through surface treatment with sodium hydroxide and graphene oxide: in-depth characterization and insights into the performance of graphene oxide-based natural hybrid composites," Journal of Wood Chemistry and Technology, pp. 1-20, 2025.
[24] J. O. Ighalo et al., "Biochar from coconut residues: an overview of production, properties, and applications," Industrial Crops and Products, vol. 204, p. 117300, 2023.
[25] J. Fu et al., "Effects of temperature, oxygen and steam on pore structure characteristics of coconut husk activated carbon powders prepared by one-step rapid pyrolysis activation process," Bioresource technology, vol. 310, p. 123413, 2020.
[26] A. A. Jhatial, "Thermomechanical evaluation of sustainable foamed concrete incorporating palm oil fuel ash and eggshell powder," Journal of Engineering Research, vol. 9, no. 3A, 2021.
[27] s. shahidan, s. mangi, m. s. senin, s. mohd zuki, and m. wan ibrahim, "Characterization of tyre rubber ash and crumb as fine aggregate resource," Journal of Engineering Science and Technology, vol. 16, no. 1, pp. 510-526, 2021.
[28] E. Partlan et al., "Effect of bead milling on chemical and physical characteristics of activated carbons pulverized to superfine sizes," Water research, vol. 89, pp. 161-170, 2016.
[29] A. Ebadnejad, H. Dehghani, M. Hadizadeh, K. Ghorbani, and M. Sanaie, "Optimisation of the size distribution of ball mill product by modelling grinding variables using DX8 software," Mineral Processing and Extractive Metallurgy, vol. 130, no. 1, pp. 42-49, 2021.
[30] M. F. González, N. Saadatkhah, and G. S. Patience, "Experimental methods in chemical engineering: X‐ray fluorescence—XRF," The Canadian Journal of Chemical Engineering, vol. 102, no. 6, pp. 2004-2018, 2024.
[31] M. Bhatia et al., "Portable X-ray fluorescence as a rapid determination tool to detect parts per million levels of Ni, Zn, As, Se, and Pb in human toenails: a South India case study," Environmental Science & Technology, vol. 55, no. 19, pp. 13113-13121, 2021.
[32] P. Muthuswamy, "Influence of powder characteristics on properties of parts manufactured by metal additive manufacturing," Lasers in Manufacturing and Materials Processing, vol. 9, no. 3, pp. 312-337, 2022.
[33] S. H. Abro, "Effect of Niobium and Titanium addition on formation of second phase particles in CHQ steel using transmission electron microscope," Mehran University Research Journal Of Engineering & Technology, vol. 40, no. 1, pp. 31-37, 2021.
[34] N. Heinemann et al., "Enabling large-scale hydrogen storage in porous media–the scientific challenges," Energy & Environmental Science, vol. 14, no. 2, pp. 853-864, 2021.
[35] Q. Khan, U. Imran, J. L. Ullman, and W. A. Khokhar, "Turbidity removal through the application of powdered azadirachta indica (neem) seeds," Mehran University Research Journal of Engineering and Technology, vol. 42, no. 1, pp. 1-8, 2023.
[36] K. Nwachukwu, N. Mmonwuba, and E. Ogunjiofor, "Compressive Strength Investigation of PSA–MSA-Cement Concrete [PMCC] Using Kings-Scheffe’s (6, 2) Model," 2025.
[37] A. A. Aghajari et al., "Effect of multi-walled carbon nanotube/Porous Carbon/SiO2 on reinforcing of cement mortar matrix: Modeling studies of effective parameters," Journal of Building Engineering, vol. 78, p. 107758, 2023.
[38] W. Mahmood, A. Mohammed, K. Ghafor, and W. Sarwar, "Model technics to predict the impact of the particle size distribution (PSD) of the sand on the mechanical properties of the cement mortar modified with fly ash," Iranian Journal of Science and Technology, Transactions of Civil Engineering, vol. 45, pp. 1657-1684, 2021.
[39] S. Na, S. Lee, and S. Youn, "Experiment on activated carbon manufactured from waste coffee grounds on the compressive strength of cement mortars," Symmetry, vol. 13, no. 4, p. 619, 2021.
[40] B. Li, S. Hou, Z. Duan, L. Li, and W. Guo, "Rheological behavior and compressive strength of concrete made with recycled fine aggregate of different size range," Construction and Building Materials, vol. 268, p. 121172, 2021.
[41] M. Shahpari, P. Bamonte, and S. J. Mosallam, "An experimental study on mechanical and thermal properties of structural lightweight concrete using carbon nanotubes (CNTs) and LECA aggregates after exposure to elevated temperature," Construction and Building Materials, vol. 346, p. 128376, 2022.
[42] M. N. Azhar, L. A. Qureshi, and M. U. Rashid, "Investigating the strength and durability properties of one-way slabs incorporating marble dust as cement replacement material," Mehran University Research Journal Of Engineering & Technology, vol. 40, no. 4, pp. 775-792, 2021.
[43] J. Chen, P. L. Ng, A. Kwan, and L. Li, "Lowering cement content in mortar by adding superfine zeolite as cement replacement and optimizing mixture proportions," Journal of Cleaner Production, vol. 210, pp. 66-76, 2019.
[44] M. Aziminezhad, E. Mohamedelhassan, and M. Mahdikhani, "Multi-property response and optimisation of lightweight self-consolidating mortar containing silica fume and nano silica," European Journal of Environmental and Civil Engineering, vol. 28, no. 5, pp. 1163-1182, 2024.
Published
Issue
Section
License
Copyright (c) 2025 Mehran University Research Journal of Engineering and Technology

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
How to Cite
Similar Articles
- Ibadullah Safdar , Muhammad Zahid , Tehseen Ilahi , Sohaib Tariq , Tausif Zahid , Majid Ali , Determining historic (1950 - 2000) average precipitation and temperature for Pakistan by using climate downscaling technique , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 2 (2025): April Issue
- Ashfaque Ahmed Baloch, Fahad Azim, Muhammad Yousuf Irfan Zia, Data-Driven Assessment of Renewable Energy Deployment and Emission Reduction in South Asia , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 3 (2026): July Issue
- Shahzor Memon, Imtiaz Hussain, Lubna Moin , Fault analysis of railway track superstructure using time-frequency method from vibrational data , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 3 (2025): July Issue
- Inamullah Maitlo, Safdar Ali, Sadam Ali Khichi, Imran Ali, Ghulamullah Maitlo, Imran Nazir Unar, Aspen HYSYS-based Modeling of Liquefied Natural Gas Production from an Indigenous Natural Gas Source , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 1 (2026): January Issue
- Rana Saeed Ahmad, Haroon Rasheed, Raja Masood Larik, Optimal Power Flow and Short-Circuit Analysis in Hybrid Renewable-Powered DC Microgrids using Modular Multilevel Converters , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 1 (2026): January Issue
- Faizan Ali Abro, Zaheer Ahmed Almani, Muhammad Rehan Hakro, Saquaib Mustafa Almani, Slope Stability Assessment Using Drains: A PLAXIS 2D Analysis at MUET, Jamshoro , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 2 (2026): April Issue
- Amir Rizvi , Ahmad Hussain , Abdul Rehman Abbasi , Development of a Novel Reliability-Centered Framework and Maintenance Strategies for the Asset Management and Sustainability of Rotary Equipment , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 4 (2025): October Issue
- Jeremiah Odion Akhimien, Iyenagbe Benjamin Ugheoke, Wilfred Onoshiorena Ikalumhe, Nihad S. Achekuogene, Hope O. Imoedemhe, Haruna Suleman Ogweda, Comprehensive 4Es (Energy, Exergy, Economic, Environmental) Analyses of Dedicated Mechanical Subcooled Vapour Compression Refrigeration Systems Using Low-GWP Refrigerants as R134a substitutes , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 1 (2026): January Issue
- Mehwish Shahzad Abbasi, Umaima Saleem Memon, Nadir Ali Rind, Abdul Wahab Memon, Murk Saleem Memon, Development and Characterization of Highly Thermostable Ciprofloxacin-Coated Supra-Magnetic Iron Oxide Nanoparticles for Antibacterial Activity , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 4 (2025): October Issue
- Mehwish Shahzad Abbasi, Dr. Umaima Saleem Memon, Dr. Abdul Wahab Memon, Murk Saleem Memon, Fabrication and characterization of a colorimetric sensor using EDTA-capped copper oxide nanoparticles for phenolic compound detection , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 2 (2025): April Issue
You may also start an advanced similarity search for this article.