Experimental Investigation of Constituent Materials for Multilayered Impact Resistant Panels: Fiber-Reinforced Ceramic, Shape Memory Alloy, and Titanium Alloy Lattice Structures
DOI:
https://doi.org/10.22581/0789Keywords:
Selective Laser Melting (SLM), Fiber-Reinforced Ceramic (FRC), Shape Memory Alloy (SMA), Lattice Structures, Heat Treatment, Energy AbsorptionAbstract
This experimental study investigates the mechanical performance and energy absorption characteristics of materials for a newly developed multilayered impact-resistant panel. The proposed lightweight structure combines fiber-reinforced ceramic (FRC), nickel-titanium shape memory alloy (SMA), and additively manufactured Ti-6Al-4V lattice structures in uniform body-centered cubic (UBCC) and vertical-strut (UBCCz) configurations. Each material was fabricated, heat-treated under controlled conditions, and mechanically tested to assess its suitability for impact-resistant applications. The FRC panels exhibited a compressive strength of 50 MPa and a fracture toughness of 2.8 MPa·m¹ᐟ², supporting their use as a strike-face layer. Heat treatment of the SMA at 700 °C for 30 minutes increased energy absorption by 21% and failure strain by 40%, while reducing tensile strength. For both UBCC and UBCCz Ti-6Al-4V lattice structures, non-heat-treated samples demonstrated superior compressive properties compared with heat-treated samples. Increasing the UBCCz strut diameter from 1 mm to 2 mm substantially improved compressive strength and energy absorption. The experimental results for the multilayered panel were in good agreement with numerical simulation results reported in the literature. At an impact velocity of 100 m/s, the panel distributed the impact energy across its layers: 21% was absorbed by the FRC, 28% by the SMA, and 50% by the titanium lattice, while the aluminum backing contributed minimally. Multilayered impact-resistant panels with the same sequence of material layers were physically fabricated. Further impact testing is recommended to evaluate the panels’ damage and energy absorption behavior.
Downloads
References
[1] R. A. W. Mines, S. Tsopanos, Y. Shen, R. Hasan, and S. T. McKown, “Drop weight impact behaviour of sandwich panels with metallic micro lattice cores,” International Journal of Impact Engineering, vol. 60, pp. 120–132, 2013.
[2] A. Herrmann, P. Zahlen, and I. Zuardy, “Sandwich structures technology in commercial aviation,” Sandwich Structures 7: Advancing with Sandwich Structures and Materials, pp. 13–26, 2005.
[3] D. T. Queheillalt and H. N. Wadley, “Titanium alloy lattice truss structures,” Materials & Design, vol. 30, no. 6, pp. 1966–1975, 2009.
[4] M. Z. Mahmoudabadi and M. Sadighi, “A theoretical and experimental study on metal hexagonal honeycomb crushing under quasi-static and low velocity impact loading,” Materials Science and Engineering: A, vol. 528, no. 15, pp. 4958–4966, 2011.
[5] R. Rahmani, M. Antonov, and M. Brojan, “Lightweight 3D printed Ti6Al4V-AlSi10Mg hybrid composite for impact resistance and armor piercing shielding,” Journal of Materials Research and Technology, vol. 9, no. 6, pp. 13842–13854, 2020.
[6] L. Xiao, W. Song, and X. Xu, “Experimental study on the collapse behavior of graded Ti-6Al-4V micro-lattice structures printed by selective laser melting under high speed impact,” Thin-Walled Structures, vol. 155, 2020. Art. no. 106970.
[7] P. Y. Li, Y. E. Ma, and W. B. Sun, “Low velocity impact response of additive manufacturing TI6AL-4V sandwich panels with lattice,” in 22nd International Conference on Composite Materials, pp. 3396–3404, 2019.
[8] K. A. Tsoi, R. Stalmans, J. Schrooten, M. Wevers, and Y. W. Mai, “Impact damage behaviour of shape memory alloy composites,” Materials Science and Engineering: A, vol. 342, no. 1-2, pp. 207–215, 2003.
[9] M. Meo, F. Marulo, M. Guida, and S. Russo, “Shape memory alloy hybrid composites for improved impact properties for aeronautical applications,” Composite Structures, vol. 95, pp. 756–766, 2013.
[10] M. Guida, A. Sellitto, F. Marulo, and A. Riccio, “Analysis of the impact dynamics of shape memory alloy hybrid composites for advanced applications,” Materials, vol. 12, no. 1, 2019. Art. no. 153.
[11] R. Vrána, D. Koutný, D. Paloušek, O. Koukal, T. Zikmund, and P. Krejčí, “Impact resistance of lattice structure made by selective laser melting technology,” in Proceedings of Euro PM, 2015.
[12] C. J. Yungwirth, J. O’Connor, A. Zakraysek, V. S. Deshpande, and H. N. Wadley, “Explorations of hybrid sandwich panel concepts for projectile impact mitigation,” Journal of the American Ceramic Society, vol. 94, pp. s62–s75, 2011.
[13] M. Sun, Z. Wang, B. Yang, and X. Sun, “Experimental investigation of GF/epoxy laminates with different SMAs positions subjected to lowvelocity impact,” Composite Structures, vol. 171, pp. 170–184, 2017.
[14] F. Pinto and M. Meo, “Mechanical response of shape memory alloy–based hybrid composite subjected to low-velocity impacts,” Journal of Composite Materials, vol. 49, no. 22, pp. 2713–2722, 2015.
[15] M. L. McMillan, M. Jurg, M. Leary, and M. Brandt, “Programmatic generation of computationally efficient lattice structures for additive manufacture,” Rapid Prototyping Journal, vol. 23, no. 3, pp. 486– 494, 2017.
[16] J. Brennan-Craddock, D. Brackett, R. Wildman, and R. Hague, “The design of impact absorbing structures for additive manufacture,” Journal of Physics: Conference Series, vol. 382, no. 1, 2012. Art. no. 012042.
[17] T. Maconachie, M. Leary, B. Lozanovski, X. Zhang, M. Qian, O. Faruque, and M. Brandt, “SLM lattice structures: Properties, performance, applications and challenges,” Materials & Design, vol. 183, 2019. Art. no. 108137.
[18] C. G. Ferro, S. Varetti, G. De Pasquale, and P. Maggiore, “Lattice structured impact absorber with embedded anti-icing system for aircraft wings fabricated with additive SLM process,” Materials Today Communications, vol. 15, pp. 185–189, 2018.
[19] M. G. Rashed, M. Ashraf, R. A. W. Mines, and P. J. Hazell, “Metallic microlattice materials: A current state of the art on manufacturing, mechanical properties and applications,” Materials & Design, vol. 95, pp. 518–533, 2016.
[20] R. Hasan, R. Mines, and P. Fox, “Characterization of selectively laser melted Ti-6Al-4 V micro-lattice struts,” Procedia Engineering, vol. 10, pp. 536– 541, 2011.
[21] S. Heimbs, J. Cichosz, M. Klaus, S. Kilchert, and A. F. Johnson, “Sandwich structures with textile-reinforced composite foldcores under impact loads,” Composite Structures, vol. 92, no. 6, pp. 1485–1497, 2010.
[22] B. Song, S. Dong, B. Zhang, H. Liao, and C. Coddet, “Effects of processing parameters on microstructure and mechanical property of selective laser melted Ti6Al4V,” Materials & Design, vol. 35, pp. 120–125, 2012.
[23] C. Yan, L. Hao, A. Hussein, and D. Raymont, “Evaluations of cellular lattice structures manufactured using selective laser melting,” International Journal of Machine Tools and Manufacture, vol. 62, pp. 32–38, 2012.
[24] J. A. Harris, R. E. Winter, and G. J. McShane, “Impact response of additively manufactured metallic hybrid lattice materials,” International Journal of Impact Engineering, vol. 104, pp. 177–191, 2017.
[25] I. Ullah, J. Elambasseril, M. Brandt, and S. Feih, “Performance of bio-inspired Kagome truss core structures under compression and shear loading,” Composite Structures, vol. 118, pp. 294–302, 2014.
[26] G. Labeas and E. Ptochos, “Homogenization of selective laser melting cellular material for impact performance simulation,” International Journal of Structural Integrity, vol. 6, no. 4, pp. 439–450, 2015.
[27] N. Jin, F. Wang, Y. Wang, B. Zhang, H. Cheng, and H. Zhang, “Failure and energy absorption characteristics of four lattice structures under dynamic loading,” Materials & Design, vol. 169, 2019. Art. no. 107655.
[28] C. Li, H. Lei, Y. Liu, X. Zhang, J. Xiong, H. Zhou, and D. Fang, “Crushing behavior of multi-layer metal lattice panel fabricated by selective laser melting,” International Journal of Mechanical Sciences, vol. 145, pp. 389–399, 2018.
[29] Y. Wang, F. Liu, X. Zhang, K. Zhang, X. Wang, D. Gan, and B. Yang, “Cell-size graded sandwich enhances additive manufacturing fidelity and energy absorption,” International Journal of Mechanical Sciences, vol. 211, 2021. Art. no. 106798.
[30] A. Fadeel, A. Mian, M. Al Rifaie, and R. Srinivasan, “Effect of vertical strut arrangements on compression characteristics of 3D printed polymer lattice structures: experimental and computational study,” Journal of Materials Engineering and Performance, vol. 28, no. 2, pp. 709–716, 2019.
[31] G. Labeas and E. Ptochos, “Investigation of sandwich structures with innovative cellular metallic cores under low velocity impact loading,” Plastics, Rubber and Composites, vol. 42, no. 5, pp. 194– 202, 2013.
[32] E. Ptochos and G. Labeas, “Elastic modulus and Poisson’s ratio determination of micro-lattice cellular structures by analytical, numerical and homogenization methods,” Journal of Sandwich Structures & Materials, vol. 14, no. 5, pp. 597–626, 2012.
[33] H. Li, K. Liu, Z. Tao, L. Ye, and W. Xiao, “The repeated low-velocity impact response and damage accumulation of shape memory alloy hybrid composite laminates,” e-Polymers, vol. 24, no. 1, 2024. Art. no. 20240100.
[34] H. Liu, G. Cai, K. Peng, H. Jin, and A. Alexander, “Thermal Behavior and Mechanical Properties of Different Lattice Structures Fabricated Using Selective Laser Melting,” Materials, vol. 17, no. 22, 2024. Art. no. 5603.
[35] H. Khalid, U. A. Dar, M. Abid, R. A. Pasha, and M. Bilal, “Numerical investigation of 3D printed multi-layered resistant hybrid panels under impact loading,” in 4th Pak-Turk International Conference on Emerging Technologies, 03–04 Nov. 2021.
[36] Z. Wei, T. Yu, and Y. An, “Research progress on impact resistance properties of fiber-reinforced ceramic matrix composites,” Journal of Physics: Conference Series, vol. 3080, no. 1, 2025. Art. no. 012131.
[37] S. Ge and Z. Wang, “Performance analysis of the energy absorbing box of Ni-Ti shape memory alloy under low-speed collision,” Journal of Physics: Conference Series, vol. 3043, no. 1, 2025. Art. no. 012063.
[38] M. Casata, S. Perosanz, T. Tang, T. Wilkinson, R. C. Reed, and D. Barba, “Evaluation of the size and orientation-dependent mechanical properties of additively manufactured Ti-6Al-4V: The role of microstructure, defects, and surface roughness and its implications for lattice structures,” Results in Engineering, vol. 27, 2025. Art. no. 106781.
[39] S. Ahmad, S. Zeb, Y. Wang, and M. Umair, “Blast Performance of Multi-Layer Composite Door Panel with Energy Absorption Connectors,” Buildings, vol. 15, no. 12, 2025. Art. no. 2073.
Published
Issue
Section
License
Copyright (c) 2026 Mehran University Research Journal of Engineering and Technology

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.
How to Cite
Most read articles by the same author(s)
- Hafiz Abdul Wajid, Muhammad Abid , Tareq Manzoor , Ventilation Optimization Using CFD Analysis for a Sustainable Environmentally Controlled Poultry Shed in Tropical Climates , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 4 (2025): October Issue
- Shaukat Iqbal, Muhammad Abid, Umair Sabi Ullah, Hafiz Abdul Wajid, Tareq Manzoor, Ayaz Akbar, Sanaulah Manzoor, Semi-Analytical Solutions of the Space–Time Fractional Wave Equation for Copper Droplets in Cavitating Flows , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 4 (2026): October Issue
Similar Articles
- Safa Sattar, Johar Khurshid Farooqi , Bilal Zahid , Alkali Treatment Effects on the Tensile Characteristics of Vacuum-Infused Banana and Flax Woven Fiber Composites , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 4 (2025): October Issue
- Usman Niaz, M S Aziz, Ayesha Jamil, Zeeshan Khan, Retna Apsari, Farrah Dilla Zainol, Sustainable Photocatalytic Removal of Diclofenac from Aquatic Environments Using CdS Nanorods: Synthesis, Structural Characterization, and Performance Evaluation , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 1 (2026): January Issue
- Rafique Ahmed Soomro, Hisamuddin Shaikh, Effect Of Porous Baffles On Fluid Flow And Heat Transfer In A BackwardStep Channel: Numerical Predictions , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 4 (2026): October Issue
- Rashid Hussain Chandio, Madad Ali Shah, Abdul Aziz Memon, Faheem Akhter Chachar, An improved fault current limiter for hybrid DC circuit breakers in large-scale MMC-HVDC systems , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 3 (2025): July Issue
- Jeba Fariha Islam, Abdullah Afzal, Sadik Md Nafis, Jamil Afzal, Thermal analysis for Civil Structural Health Monitoring of Concrete Structure in the Presence of Imprecise Values , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 2 (2026): April Issue
- Hafiz Muhammad Saud, Tahir Sultan, Abdul Waqar Rajput, Ammad Hassan Khan, Muhammad Sabeeh Ul Zaman, Recycled Hybrid Fiber Reinforced Concrete Modified with Nano Zirconia: Mechanical Performance and Pavement Application , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 2 (2026): April Issue
- Hafiz Abdul Wajid, Muhammad Abid , Tareq Manzoor , Ventilation Optimization Using CFD Analysis for a Sustainable Environmentally Controlled Poultry Shed in Tropical Climates , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 4 (2025): October Issue
- Muhammad Ismail Marri, Najeeb Ur Rehman Malik, Attaullah Khidrani, Particle Swarm Optimization and Hybrid Reinforced Learning–Based Current Compensation for Brushless Doubly-Fed Induction Generators Under Low Voltage Ride-Through and Transient Conditions , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 4 (2026): October Issue
- Nida Rabab, Muhammad Safar Korai, Zeeshan Khan, Anees Ahmed Vighio, Rasool Bux Mahar, Muhammad Yousaf Raza Taseer, Nishan-E-Hyder Soomro, Haniya Batool Ansari, Mapping Three Decades of Municipal Solid Waste Management Research: A Bibliometric Analysis of Trends, Hotspots, and Future Directions , Mehran University Research Journal of Engineering and Technology: Vol. 45 No. 4 (2026): October Issue
- Usman Niaz, Ayesha Jamil, Muhammad Safwan Aziz, Retna Apsari, Combatting emerging water contaminants: comparative photocatalytic degradation of pharmaceuticals using CeO2/CdS nanorods under UV irradiation , Mehran University Research Journal of Engineering and Technology: Vol. 44 No. 4 (2025): October Issue
You may also start an advanced similarity search for this article.